Process Design Engineering - Petromech Institute

Learn Ultimate Process Design & Simulation Course with Industry Experts!

🚀Boost your career in Oil & Gas, Chemical, Power and other engineering sector.🚀

Course Highlights

80+ Hours Masterclass Live Training
Training Mode: Online Live / Classroom Training
Batch Type: Regular / Weekend / Only Sunday
Regular Assignments / Projects
20+ Years Experienced Instructor from Industry
Provide Study Materials and Case Studies
Access - Recordings Sessions
Completion Certificate
100% Placement Assistance

Discount Available Up to 25%*

What you'll learn in this course:

Introduction to Process Engineering
Chemical Engineering Fundamentals
Basic Engineering Package
Material and Energy Balances
Heat Exchanger Design
Distillation and Separation Processes

Process Simulation using Advanced Simulation Tools
Equipment Sizing and Specification
Safety and Hazard Analysis
Environmental Considerations
Economics of Process Design
Line Sizing and Hydraulics Calculation

Requirements:

Who is this course for:

Course Description:

Become a student in our Process Design Engineering course to unlock the future of industry innovation!

Are you ready to step onto the journey of industrial excellence and go on a life-changing adventure? Your path to understanding the ideas and methods that propel innovation in the petrochemical, manufacturing, and chemical industries is our Process Design Engineering Course.

Why Choose Our Course?

🚀 Detailed Curriculum: Study the basic concepts of process engineering, including fluid dynamics, heat transfer, chemical reactions, and mass and energy balances. Gain a strong awareness of the principles behind industrial processes.

🔧 Practical Skills: Give yourself practical experience in designing Piping and Instrumentation Diagrams (P&IDs) and Process Flow Diagrams (PFDs). Earn experience in equipment sizing, specifications, and the use of advanced process simulation tools.

🌐 Global Points of view: Explore the most present advances in environmentally friendly and sustainable process design. Understand how to implement green technologies while minimizing your impact on the environment to help create a cleaner, more efficient future.

➙️ Safety First: Give safety the first consideration in your designs by receiving professional instruction in risk assessment, hazard analysis, and commitment to industry safety regulations. Learn how to design procedures that guarantee the health of everybody involved in addition to delivering excellent outcomes.

💡 Innovative Solutions: develop knowledge in complex chemical engineering techniques, separation processes, and distillation. Develop the ability to create processes that push the limits of production, efficiency, and advances in technology.

🌍 Industry-Relevant Insights: Take advantage of seasoned professionals’ and thought leaders’ insights in the area. Our instructors provide practical knowledge to the classroom, providing you insights that aren’t available in textbooks.

Who Has to Sign Up?

For professionals, academics, and engineers, both beginner and experienced, wishing to improve their knowledge and skills in process design engineering, this course is excellent. Our course is designed for individuals who feel strongly about changing the future of industrial processes, regardless of their level of experience or desire to upskill.

Enroll Right Now!

Don’t miss out the opportunity to point the way in innovation. Take our Process Design Engineering Course to advance your professional development. Become a part of a group of innovators and business leaders who contribute to the path of industrial excellence.

Unlock your potential. Design the future

Instructors:

Chaudhari Sir (18+ Years of Experience)

Having hands on experience in Basic Engineering, Detail Engineering, Equipment and line Sizing Calculations, development of Equipment Process and Instrument Datasheet, Process Flow Diagram (PFD), Piping & Instrumentation Diagram (P&ID) and Utility Distribution Diagram (UDD), Equipment / Package specification. Proficiency in process simulation software like UNISIM, HTRI and KG Tower. Worked as Technical Interface between Client and Company.

Curriculum:

Process Design

Introduction to Process Plant Engineering

Basic Concepts Of Chemical Engineering
Process Engineers And Their Roles In Different Fields Including – EPC / Production / R&D / Lectureship / QA / QC / Project Management
Units Of Measurement And Application
Thorough Understanding Of Physical Properties Of Fluids
Overview Of Unit Operations Encountered In Chemical / Petrochemical Plants
Industry Codes And Standards

Basic Engineering Package

Design basis Plant/ Project
Introduction to PFD, P& ID, and PDS, Equipment List, Line List, Equipment Data Sheets
Process Instrument Data Sheets
Process Block & Concept Flow Diagram
Development of PFD, PFD specification
Development of P& ID
Fundamentals of Material & Energy Balance

Line Sizing & Hydraulic Calculations

Terms & Definitions
Line sizing using velocity criteria for liquids
Line sizing using velocity criteria for gases
Pressure drop calculations for liquids using darcy’s equation, manning’s equation and Hagen Williams equation
Example for line sizing for gases and liquids using velocity criteria as well as pressure drop criteria

Fluid Phase Behavior & Pump Hydraulics

Composition of Well Fluid
Determination of Well Fluid Composition
Well Fluid Phase Behavior
Equations of State
Definition & Classification of Pumps
Selection of Pumps
Pump Material of Selection
Steps Involved in the Pump System Design
Steps involved in the Pump Hydraulic
Calculations
Pump Characteristic Curves

Heat Exchanger

Basic principles of heat exchanger design:

Factors that affect heat transfer.
Fouling factors.
Weighted MTD calculations.
Predicting heat exchanger performance

Shell and tube heat exchangers:

TEMA classifications.
Other exchanger components.
Factors that affect heat transfer.
Heat exchanger operating parameters and problems.
Energy conservation overview and methods.

Selection of heat exchanger type:

Shell and tube.
Plate and frame.
Air Cooler

Vessel

Overview of Vessel.
Vessel Datasheet.
Vessel Sizing.

Column

Types Of Distillation Columns Based On Function And Service
Detailed Study Of Column Internals
Selection & Optimization Of Internals Based On Application
Tray Hydraulics, No. Of Trays Calculation And Feasibility Studies
Process Control, Startup And Shutdown Of Distillation Columns

Control Valve

Introduction to control Valve
Control Valve Operations
Valve and actuator types
Control Valve accessories
Material selection
Sizing and calculation of Valves

Pressure Safety Valve

Introduction to Safety Valve
Calculation and sizing
Material Selection

Utility Engineering

Cooling Tower
Boiler
Instrument Air Generation Unit
Chilling Plant
Nitrogen Generation Unit
Fire Fighting System Design

Safety Engineering

Hazardous Area Classification
Introduction to HAZOP Study

Process Simulation

Starting with Introduction to Simulation Software

History of Simulation Software
Development of Simulation software
Various Simulation Software available in the market
Concept of Degree of Freedom
Difference between Steady State Simulation Vs Dynamic Simulation
Application of Degree of Freedom in Simulation
Application of Steady State Simulation
Application of Dynamic Simulation
Demonstration of Simulation Software
Demonstration of Various Modules available

Fluid Package Selection

Introduction of Thermodynamics
Introduction to Equation of State Models available in Simulation Software
Introduction to Activity Co-efficient Models available in Simulation Software
Selection guidelines for selecting correct type of Thermodynamic Model for various applications pertaining to Refinery, Oil & Gas, Hydro-carbon Processing, Chemical Sectors etc.
Validation of Thermodynamics

Modeling Rotary Equipment

Modeling Pump / Compressors / Blowers in simulation software by various ways
Fitting Characteristics Curves in software
Modeling Multiple Curves for VFD driven equipment in software
Analysis of Simulated Results
Varieties of Case Study Tutorials

Modeling & Simulation of Unit Operations

Modeling various unit operations like flash vessels, heat exchangers, distillation columns, absorption operations, extraction columns, azeotropic / extractive distillation operations
Analysis of Simulated Results
Varieties of Case Study Tutorials

Note: For distillation column modeling, short cut method i.e. Fenske, Underwood & Gilliland method as well as rigorous column simulation shall be discussed along with respective caste study examples

Modeling & Simulation of Unit Processes

Adding Reactions in simulation software
Modeling CSTR, PFR and Generic Reactors like Gibbs Reactor, Conversion Reactor, Equilibrium Reactor
Analysis of Simulated Results
Varieties of Case Study Tutorials

Modeling & Simulation of Reactive Distillation Column

Modeling & Simulation of Reactive Distillation Column

Modeling & Simulation of Case Study Problem with using Optimization Tool

Modeling & Simulation of Case Study Problem with using Optimization Tool